MIL-DTL-549L
TABLE II. End item visual defects (continued)
Classification
Examine
Defect
Major
Minor
A
B
Wood screw not securely screwed in place,
e.g., is loose
305
Bolt not securely fastened in the drilled hole,
e.g., is loose
306
Nut not drawn up wrench tight, e.g. can
be removed by hand
307
Pole not clean, e.g., has evidence of grease or dirt
308
Malformation or deformation
110
Splinter, sliver, gouge, saw cut, rough or torn
grain, or is chipped
309
Any non-permissible defect that has been filled
with plastic wood or other filler material
(except for epoxy filled holes as specified herein)
213
Metal component has crack or split
111
Metal component has burr or sharp edge
310
Metal component is bent out of shape to the extent
that it cannot be used
112
Metal component is bent out of shape to
but can still be used
214
Threads of bolt, as applicable, not peened
or upset as specified on applicable drawing
311
Welding
Weld is missing
113
Not continuous, sound, smooth, or has pits
holes or fissures (except spot and projection
welds)
215
Rough or projecting edge not ground smooth
312
Spot or projection weld is not smooth, sound
or has pits, burns or flashes
216
General
Any other construction detail not performed
as specified
Marking for Missing, illegible, incomplete, incorrect or not
identification
applied in the specified location
313
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*4.4.4 End item dimensional examination. The end item shall be examined for the dimensions
annotated with an asterisk on Drawings 5-4-122, 5-4-123, 5-4-197, 5-4-198, and
5-4-5526, as applicable. Any dimension not within the specified tolerance shall be classified as a
defect. The lot size shall be expressed in units of poles. The sample unit shall be one pole. The
inspection level shall be S-1.
*4.4.5 End item testing. The end items shall conform to the marking requirements specified in
3.5 when tested as specified in 4.5.3. The lot size shall be expressed in units of poles. The sample unit
shall be one male section, female section, extension piece or solid pole, as applicable. The inspection
level shall be S-1.
10
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